i have finally (nearly) finished the total brake re-job on the Fiat. Like a tumor, i just pulled out stuff that was bad, until only good parts were left. This led me to replace the master cylinder, brake fluid reservoir and hoses, and several of the hard-lines that run under the car. Also, the pads, rotors and calipers and flex-lines where replaced on all four corners. The amazing thing is, not only was the system severely leaking fluid, the calipers were rusted frozen and the hand brake was nonexistent. The only way the car could have stopped during the brief drives loading and unloading it on the trailer, was through the friction of the seized calipers. On top of that, who ever re-assembled the brake calipers lat, did it completely wrong, and since i put back the way i found 'em, it took me several hours to figure out what the hell i was doing wrong. Oh, also the hard line into the master was cross-threaded, making that leak and rust as well.
The good news is, now i need only bleed the system and make/tighten the final line connection. Now i just need a friend to come help me out...
I don't know what the hell the guy who did the brakes was thinking, but surprisingly the rest of the car is in pretty decent shape. It's going to need a muffler, which i i'll probably just have done and then i can straighten out the Italian-electrical gremlins. But that's all regardless because once the brake system has been brought online, i can test drive it for the first time.
I have defeated the brakes. What's that Chong Li?

Chong Li: Very good. But brake not hit back!
4 comments:
Just remember.. if the hoses burst, spraying blinding brake fluid into your eyes; you'll be fine so long as you flash back to the blindfolded portion of your training. And by fine, I mean blind.
that exact thing happened to me once, except it was a hooker and she spit in my eye.
and rather than being fine, i contracted hepatitis C.
say it...
I've got a hose about to burst!
Dude... what kind of crazy are you talking. You don't need a muffler. Mine is just hanging in there as a decoration. I think there is about a 60/40 bypass of my muffler. It is great... less back pressure as well as sounding great when downshifting and engine brakeing. Also... cut out the cat! It will bigtime decrease backpressure and the damn thing weighs like 30lbs...
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